CORE STAGE

2 Module Assembly: Mechanical & Thermal

GAEL CHOUCHELAMANE
Dr. Gael Chouchelamane
Verified Author
Info Current and Verified

Updated 06/2025

Short Description

This critical sub-process involves constructing the main structural housing or frame of the module, inserting the prepared cells according to the specified layout, applying a defined compressive force to the cell stack, (crucial for pouch and prismatic cells), and verifying the correct polarity of each cell. These steps ensure the module's mechanical integrity, optimize cell performance and longevity through proper compression, and prevent hazards by confirming correct cell orientation before any electrical connections are made.

 

Inputs

Cells (Inspected, Sorted, Cleaned, Potentially Bonded)
Module Frame/Enclosure Components (Base Plates, End Plates, Rods, Tension Bands)
Insulation Materials (Films, Sheets Between Cells or Cells and Frame)
Fasteners (Screws, Bolts, Rivets)
Compression Elements (Pressure Pads or External Fixtures)

Outputs

A Mechanically Assembled Module Frame Assembly

Core Technologies & Materials

These are relevant product groups for Module Assembly. All listed solutions are vetted by industry experts to ensure they meet real-world manufacturing needs. Our supplier network is growing, with more products under review.

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