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Recycling equipment

Battery Recycling Flotation Cell

Separates graphite from black mass using air bubbles and reagents in a stirred tank.

2 selection questions answeredUsed in Mechanical Recycling

Overview

Flotation cells are machines that can be used to separate graphite from black mass through a hydrophobicity-based process. In battery recycling, flotation is a key technique for isolating graphite after mechanical pre-treatment. The process works by suspending the black mass in water and adding chemical reagents—collectors and frothers—that promote the attachment of hydrophobic graphite particles to air bubbles. As air is bubbled through the slurry in the flotation cell, graphite rises to the surface in a foam layer, which is then skimmed off for collection.

Mechanical flotation cells consist of a tank with a stirring system, air supply, froth skimmer, and discharge unit. The stirring system ensures proper mixing of reagents and uniform bubble distribution, while the froth skimmer collects the graphite-rich foam. This method is widely used for its efficiency in separating valuable materials from complex mixtures.

What to consider when choosing

What to think about when buying a flotation cell

  • Automation and control features: Look for systems with adjustable settings (e.g., rotor speed, airflow) to fine-tune operation.

What to look for in a flotation cell

  • Proper agitation: Adjustable rotor speed to keep particles suspended and promote bubble contact.
  • Uniform bubble distribution: Consistent air dispersion improves graphite separation.
  • Corrosion-resistant materials: Ensure durability in chemically aggressive black mass environments.

Solutions & suppliers

Suppliers for this category are under review — verified vendor solutions will be listed here.

Battery Recycling Flotation Cell is one piece of the recycling line

See where battery recycling flotation cell fits into the end-to-end battery recycling process.

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