Submitted 05/2026
Prismatic Battery Module & Pack Assembly Line
Fully & Semi-Automated
Industrial Scale
US$ 1.5M – US$ 2.5M
Short Description
A turnkey, industrial-scale prismatic battery module and pack assembly line — available in fully automated (18–20 PPM cells) and semi-automated (8–10 PPM cells) configurations. Designed for North-American manufacturers localising ESS, EV, mobility and drone battery production using globally-sourced equipment integrated and supported by EnerLink Systems out of Atlanta, Georgia.
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Jun WangPrincipal at EnerLink Systems“If you're trying to stand up a module or pack line in the U.S. and your suppliers are twelve time zones away, that's the gap we fill. We bring proven assembly hardware from our global partners and back it with a team that lives in the same time zone you do.”
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Specifications & Service
EnerLink Systems delivers a high-throughput, turnkey assembly solution for prismatic lithium-ion battery modules and packs. The line integrates advanced mechanical assembly, high-precision laser welding and comprehensive end-of-line testing — and is designed to handle the full engineering lifecycle so that localised US manufacturing meets rigorous North American standards for performance and safety.
Line architecture includes:
- Cell feeding and sorting modules with incoming OCV testing
- Plasma cleaning stations
- Adhesive dispensing units
- Cell stacking and compression
- Busbar placement
- High-precision fiber or green laser welding
- Cell Supervision Circuit (CSC) integration
- Final enclosure assembly and EOL testing
This line can be configured for three different end markets. The cell format, process emphasis, and throughput target all shift accordingly.
ESS — Energy Storage Systems
Built around large LFP (Lithium Iron Phosphate) prismatic cells in massive containerised blocks. The architecture is modular: sub-modules are bolted into huge racks designed for high stability and low cost. Process logic centers on bolted connections or heavy-duty laser welding for very thick busbars carrying high current over long durations. Throughput is batch-oriented — weight isn’t a flight or driving constraint, so components are beefier and easier to handle with standard gantry systems.
EV — Electric Vehicles
Highly integrated packs, often Cell-to-Pack (CTP) or Cell-to-Chassis designs. Process logic leans heavily on Automated Optical Inspection (AOI) and laser cleaning — these packs endure constant vibration and thermal cycling, so structural adhesive application and laser welding of busbars are the heart of the line. Throughput must be extremely high (>30 PPM); the line is a continuous-flow system with zero bottlenecks.
Drone — High Power, Low Weight
Heavily focused on NMC (Nickel Manganese Cobalt) pouch cells in a minimalist design to save weight. Process logic focuses on ultra-precise soldering or ultrasonic welding of thin tabs; high-precision laser welding is often too heavy-handed for the delicate foil tabs found in high-discharge drone packs. Throughput is moderate — quality over quantity, since a single weld failure can mean a catastrophic "fall from the sky" event.